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Batteries intended for lift trucks are sold in terms of connector location, physical size, voltage and amp-hour capacity. The lift truck nameplate would state the exact amp-hour capacity, lift truck voltage, and least battery weight. The forklift Operating Manual will even include the proper battery specifications meant for the forklift.
There are 2 main types of electric forklift batteries: Flooded or Sealed. A sealed battery is also known as "maintenance free" or VRLA and does not need the adding of water. Sealed batteries on the other hand utilize a chemical reaction to maintain right fluid level all through the life of the battery. A flooded battery requires water to be added often so as to guarantee the right electrolyte level inside the battery.
Nearly all lift truck can accommodate a wide range of battery sizes. The battery must be selected in order to fit inside the dimensions of the battery compartment. The majority of battery companies could offer a battery list of right sizes that are recommended for your specific lift truck.
With an electric lift truck, the battery is utilized as the truck counterweight and the forklift capacity is based on the battery being a particular minimum weight. Follow the details specified on the lift truck nameplate to be able to ensure you are using a battery which meets minimum weight specified.
Batteries and chargers need to be rightly matched to the specific battery that is being charged. This would help ensure that the charger has the correct amp-hour capacity to be able to charge the battery and shares the same voltage along with the battery. The charger amp-hour capacity must be with ten percent of the amp-hour capacity of the battery so as to ensure the most efficient charging. Previous to commencing the charging cycle, make certain the battery is first connected to the charger. Always verify the battery information like for instance the amp-hour capacity, the battery weight and voltage with the information supplied on the battery nameplate.
Always be sure whenever charging a battery that the correct type of charger is being utilized. Nearly all newer charging gadgets could be used so as to safely charge all kinds of batteries and would be labeled to acknowledge all batteries. Using an older charger, for example to charge just flooded batteries could be dangerous if used for sealed batteries and damage to both battery and charger will take place. It is essential to initially check the instruction plate on the charger in order to be certain it can accept the kind of battery you would like to charge.
Whenever handling flooded batteries, it is best to just add the required water once the battery has been charged. This practice will stop the spattering of electrolyte out of the battery while it is being charged.
A few information intended for improving the life of a battery include: at all times keep the battery unsoiled regardless of type and for flooded batteries particularly, keep their fluid levels renewed. One more common rule is to charge the battery and let it rest for an 8 hour period before using. Utilize an "equalizing" charge every 5th charge in order to keep all cells renewed at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity previous to recharging.
Electric lift trucks could be equipped with different gadgets which monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm to notify when the battery has been discharged to a present level. There are more simple gas gauge meters available as well. Utilizing such monitoring gadgets will help prevent battery and truck damage from severely discharging the battery throughout use.
