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Excavator Parts Virginia - Excavator machines are vital for finishing jobs on budget and on time. These machines are capable of moving heavy dirt loads much faster in comparison to manual labor. This industrial equipment is used in many industries including road work, bridge building, landscaping, construction and architecture. Excavators go by many names including diggers, mechanical shovels, 360-degree excavators and tracked models are often called trackhoes. Excavators can be equipped with numerous attachments to facilitate a range of jobs including grading and landscaping, demolition with a cutter, breaker and hydraulic saw attachments, material handling, river dredging, forestry, construction, open-pit mining, regular mining, driving piles when working with a pile driver, digging holes, foundations and trenches, snow removal with snowplow and snowblower attachments, drilling for rock blasting and footings with hydraulic auger attachment or drill, mulching for forestry and more. An excavator is a popular kind of heavy construction equipment made up of particular parts. The stick or the dipper, cab, boom and bucket are located on top of the house which is a rotating platform. The house is located on top of an undercarriage that features either wheels or tracks. Excavators have evolved from steam shovels of yesteryear. Today’s hydraulic excavating models use hydraulic fluid to complete all functions and movement. The linear actuation on the hydraulic cylinders makes them differ from cable-operated excavators that rely on winches or steel ropes. Excavator Models Hydraulic excavators come in a variety of different models and sizes. Tiny and compact models weigh approximately 2k lbs. while the largest models weigh in around 2m lbs. Modern hydraulic excavators rely on engine power to operate three hydraulic pumps as opposed to mechanical drivetrain operations. Two pumps deliver high-pressure oil for the accessories, swing motor, track motors and arms. A low-pressure third pump delivers power to pilot the spool valves. This setup enables less physical effort required for the operating controls. The three excavator pumps typically consist of a gear pump and two variable displacement piston pumps. These three pumps can be found in the excavator in numerous configurations depending on different manufacturer models. The House and the Undercarriage The two main aspects of the machine are made by the undercarriage and the house. The final drives with a hydraulic motor and subsequent gears to individual tracks the blade, track frame and tracks are considered undercarriage components. The house features the engine, hydraulic oil tanks fuel, counterweight and the operator cab. A center pin connects the undercarriage to the house. A hydraulic swivel located at the pin axis supplies high-pressure oils to the hydraulic motors’ tracks. This setup enables the machine to traverse 360 degrees freely. The house is attached to the main boom and various configurations are available. The most common type of booms are the mono booms. This type features zero movement besides straight up and down. A knuckle boom is another option which allows it to move right and left in line with the machine. Typically an option on compact excavators, the booms’ base has a hinge option that enables it to pivot one-hundred and eighty degrees independently to the house. Triple articulated booms are also on the market. A dipper arm is attached to the end of the boom. This apparatus provides the required digging force to drag the bucket through the ground. The stick length is optional depending on if reach or breakout power is needed. Shorter stick models are often utilized for breakout power jobs while longer stick models are used to complete extensive reach situations. At the end of the stick, the bucket is attached. A mud bucket describes a large, wide capacity bucket that has a straight cutting edge used for leveling and cleanup or wherever teeth are not needed. General purpose buckets are usually stronger and smaller with hardened teeth and side cutters to break up rocks and difficult ground. There are different buckets available in numerous sizes for a variety of applications. There are many attachments used for crushing, boring, cutting, lifting, ripping and more. Before the 1990s, the excavating machines were outfitted with a conventional counterweight that was located at the back of the equipment. This was in place to add more lifting capacity and digging force. As one can imagine, this became cumbersome when working within confined spaces. The counterweight of modern machines today is designed to stay in the width of the tracks making it much safer and more user-friendly within confined spaces. The SAE and the ISO are the two types of control configuration used to operate the boom and the bucket. This configuration disperses the top four digging controls between two separate y-x joysticks, providing the operator with simultaneous control over all four movements. Certain excavators have switches to allow the operator to decide on which configuration they want to use during operation. Hydraulic excavator jobs have surpassed bucket and excavation tasks. There are many hydraulic-powered excavator attachments including a breaker, a grapple and an auger. There are models that offer a quick coupler feature to simplify attachment mounting and increase efficiency. Excavators commonly work alongside bulldozers and loaders. Most of the compact-sized excavator models have wheels and a backfill or dozer blade. This horizontal blade attaches to the undercarriage. It is used for pushing and leveling material back into a hole. 8 Main Excavator Types • Long Reach • Backhoe • Suction • Steam Shovel • Bucket Wheel • Skid Steer • Dragline • Crawler Steam Shovel One of the first kinds of excavators were steam shovels. They relied on steam energy while today’s models use electric or diesel motors. Steam shovels are similar to backhoes with the bucket or shovel facing away from the machine instead of facing it. This enables the operator to shove dirt away from the machine instead of pulling earth towards it. Steam shovels are used for digging around objects that may interfere with a typical backhoe. Backhoe One of the most well-known types of excavators is backhoes. This equipment consists of a wheeled track base and large bucket that extends from an arm or boom above the ground. The bucket faces the operator cab and enables the operator to scoop earth toward the equipment. There are many kinds of excavators and sizes including heavy-duty applications such as dredging water and bridge construction to compact residential models ideal for backyard landscaping. The more compact units are ideal for accessing smaller spaces and this offers a 200-degree swiveling range for digging close to the machine. Dragline Excavator Dragline excavators are designed similarly to a backhoe and include numerous lines and cables to support the bucket pulling motion. The dragline design enables operators to obtain a longer reach while digging deeper compared to a traditional backhoe. The boom and cables allow users to work over unstable or wet ground and where a traditional backhoe would not work. Skid Steer Excavators Skid steers are designed with their booms and buckets facing away from the operator. This engineering enables attachments to reach over the cab instead of around the cab. This design makes skid steers useful for negotiating tight turns and narrow locations. They are commonly employed for residential projects like site cleaning, digging pools and removing debris within limited space. Suction Excavator The suction excavator looks similar to a dump truck and relies on vacuum technology and a large hose to suck earth and rocks out of the ground. The material is transferred back to the truck. The suction excavator ensures a safer environment for digging around equipment and underground pipes compared to typical backhoes. Crawler Excavators Crawlers don’t rely on wheels, they run on two tracks. These machines are used in construction and mining operations. Crawlers are also known as compact excavators. They lift heavy debris and soil by using hydraulic power components. The machine can travel down hills thanks to the chain wheel configuration that makes these machines excellent for difficult and hilly terrain. Crawlers are slower in speed compared to other models but offer superior balance, flexibility and stability. Long Reach Excavators The long reach model features longer arm and boom options. Long reach excavators are excellent for hard-to-reach locations. This machine offers over one hundred feet of horizontal reach. These excavators are used in demolition applications and working over a body of water. Various attachments can be fixed to the arm to complete jobs such as cutting, crushing and shearing. Bucket Wheel Excavator These excavators function with a large front wheel with built-in buckets and shovels. Items such as dirt and rocks become scooped up in the bucket as the wheel rotates. Items are transferred onto a conveyor belt that functions as an important part of the machine. The belt transports the material into a bin that depending on the model, could be a part of the machine or separate.