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Made of a simple pin construction and link plate, steel leaf chains is identified by a number that refers to the lacing of the links and the pitch. The chains have specific features like for example high tensile strength for every section area, that allows the design of smaller devices. There are A- and B- kind chains in this particular series and both the AL6 and BL6 Series contain the same pitch as RS60. Finally, these chains cannot be powered utilizing sprockets.
In roller chains, the link plates maintain a higher fatigue resistance due to the compressive tension of press fits, yet the leaf chain just has two outer press fit plates. On the leaf chain, the maximum allowable tension is low and the tensile strength is high. If handling leaf chains it is vital to check with the manufacturer's manual to be able to guarantee the safety factor is outlined and use safety measures all the time. It is a good idea to exercise utmost care and utilize extra safety guards in applications wherein the consequences of chain failure are severe.
Using a lot more plates in the lacing causes the higher tensile strength. For the reason that this does not improve the utmost permissible tension directly, the number of plates utilized could be restricted. The chains require regular lubrication as the pins link directly on the plates, generating an extremely high bearing pressure. Using a SAE 30 or 40 machine oil is normally advised for most applications. If the chain is cycled over 1000 times day by day or if the chain speed is more than 30m per minute, it would wear extremely rapidly, even with constant lubrication. So, in either of these situations the use of RS Roller Chains will be much more suitable.
The AL-type of chains should only be utilized under particular situations like for example when wear is not a big concern, if there are no shock loads, the number of cycles does not go beyond 100 on a daily basis. The BL-type would be better suited under different conditions.
If a chain with a lower safety factor is chosen then the stress load in parts would become higher. If chains are utilized with corrosive elements, then they can become fatigued and break rather easily. Performing regular maintenance is essential if operating under these kinds of conditions.
